Project Focus: Custom Forged Wellhead Extensions

Sector: Upstream Energy
Challenge: Required dimensions and mechanical properties not achievable with standard LSAW pipe
Volume: Custom forging project

Overview
A major international oil and gas company required a series of wellhead extensions for a critical upstream application. However, the components could not be fabricated from traditional LSAW pipe due to dimensions and performance constraints. Without an alternative solution, the project faced potential delays, redesigns, and cost increases.

Solution
Interpipe sourced and engineered a custom solution through collaboration with a specialized forging manufacturer:

  • Engineering Collaboration: Worked with the forge to propose a tailored chemistry that would meet both strength and weldability demands.
  • Custom Forging: Delivered a forged product designed to match the interface, tolerances, and mechanical requirements of the original concept.
  • End User Approval: Gained timely qualification and approval from the IOC for both chemistry and forging route.
  • Streamlined Delivery: Managed manufacturing, inspection, and delivery timelines to align with project schedule.

By avoiding a costly redesign and ensuring the mechanical integrity of the components, Interpipe delivered a fit-for-purpose solution—on spec and on time. The project stayed on track, and the IOC received custom-engineered components with full traceability and compliance.

When standard products won’t meet the mark, expertise and flexibility matter. Interpipe’s ability to source, engineer, and deliver bespoke components helped move the project forward without compromise.